1. GENERAL INFORMATION PEOPLE 125/150 SERVICE PRECAUTIONS Hold the connector body when connecting or disconnecting it. Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when Do not pull the connector wire. reassembling. Check if any connector terminal is bending, When tightening bolts or nuts, begin with protruding or loose. larger-diameter to smaller ones at several times, and tighten to the specified torque The connector shall be inserted diagonally. completely. If the double connector has a lock, lock Use genuine parts and lubricants. it at the correct position. Check if there is any loose wire. When servicing the motorcycle, be sure to use special tools for removal and Before connecting a terminal, check for installation. damaged terminal cover or loose negative terminal. After disassembly, clean removed parts. Lubricate sliding surfaces with engine oil Check the double connector cover for before reassembly. proper coverage and installation. Apply or add designated greases and Insert the terminal completely. lubricants to the specified lubrication Check the terminal cover for proper points. coverage. Do not make the terminal cover opening After reassembly, check all parts for proper face up. tightening and operation. Secure wire harnesses to the frame with When two persons work together, pay their respective wire bands at the attention to the mutual working safety. designated locations. Tighten the bands so that only the insulated Disconnect the battery negative (-) terminal surfaces contact the wire harnesses. before operation. When using a spanner or other tools, make After clamping, check each wire to make sure not to damage the motorcycle surface. sure it is secure. After operation, check all connecting Do not squeeze wires against the weld or points, fasteners, and lines for proper its clamp. connection and installation. When connecting the battery, the positive After clamping, check each harness to (+) terminal must be connected first. make sure that it is not interfering with any After connection, apply grease to the moving or sliding parts. battery terminals. Terminal caps shall be installed securely. When fixing the wire harnesses, do not make it contact the parts which will If the fuse is burned out, find the cause and generate high heat. repair it. Replace it with a new one according to the specified capacity. Route wire harnesses to avoid sharp edges or corners. Avoid the projected ends of After operation, terminal caps shall be bolts and screws. installed securely. Route wire harnesses passing through the side of bolts and screws. Avoid the When taking out the connector, the lock on projected ends of bolts and screws. the connector shall be released before operation. 1-5