people 125 Manuel atelier : Page 96

          9. DRIVE AND DRIVEN PULLEYS/
   KICK STARTER                                                                 PEOPLE 125/150

 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
 · The drive pulley, clutch and driven pulley can be serviced with the engine installed.
 · Avoid getting grease and oil on the drive belt and pulley faces.    Remove any oil or grease from
   them to minimize the slipping of drive belt and drive pulley.

 SPECIFICATIONS
 Item                                          Standard (mm)           Service Limit (mm)
  Movable drive face bushing I.D.              24.011 24.052                  24.06
  Drive face collar O.D.                       23.960 23.974                  23.94
  Drive belt width                               20.0 21.0                     19.0
  Clutch lining thickness                                                      1.5
  Clutch outer I.D.                             125.0 125.2                   125.5
  Driven face spring free length                                              163.7
  Driven face O.D.                             33.965 33.485                  33.94
  Movable driven face I.D.                     34.000 34.025                  34.06
  Weight roller O.D.                           17.920 18.080                  17.40

 TORQUE VALUES
 Drive face nut                5.5kg-m
 Clutch outer nut              5.5kg-m



 SPECIAL TOOLS
 Universal holder                                    Clutch spring compressor
 Driver handle A                                     Lock nut wrench, 39mm
 Pilot, 20mm                                         Flywheel holder
                                                     Bearing driver

 TROUBLESHOOTING
 Engine starts but motorcycle won't move             Lack of power
 · Worn drive belt                                   · Worn drive belt
 · Broken ramp plate                                 · Weak driven face spring
 · Worn or damaged clutch lining                     · Worn weight roller
 · Broken driven face spring                         · Fouled drive face

 Engine stalls or motorcycle creeps
 · Broken clutch weight spring


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