mxu 400 Manuel atelier : Page 35

Microfiches
Image preview

Page 33

Image preview

Page 34

Image preview

Page 36

Image preview

Page 37

1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 137
          Problem: Engine noisy (Noise seems to come from timing chain)
Condition                                             Remedy
 1. Chain stretched                                    1. Replace chain
 2. Sprockets worn                                     2. Replace sprockets
 3. Tension adjuster malfunctioning                    3. Repair - replace adjuster
Problem: Engine noisy (Noise seems to come from crankshaft)
Condition                                             Remedy
 1. Bearing worn - burned                              1. Replace bearing
 2. Lower rod-end bearing worn - burned                2. Replace crankshaft
 3. Connecting rod side clearance too large            3. Replace crankshaft
Problem: Engine noisy (Noise seems to come from transmission)
Condition                                             Remedy
 1.   Gears worn - rubbing                             1.   Replace gears
 2.   Splines worn                                     2.   Replace shaft(s)
 3.   Primary gears worn - rubbing                     3.   Replace gears
 4.   Bearings worn                                    4.   Replace bearings

                                                                                                     3
 5.   Bushing worn                                     5.   Replace bushing
Problem: Engine noisy (Noise seems to come from secondary bevel gear and final driven shaft)
Condition                                             Remedy
 1.   Drive - driven bevel gears damaged - worn        1.   Replace gears
 2.   Backlash excessive                               2.   Adjust backlash
 3.   Tooth contact improper                           3.   Adjust contact
 4.   Bearing damaged                                  4.   Replace bearing
 5.   Gears worn - rubbing                             5.   Replace gears
 6.   Splines worn                                     6.   Replace shaft(s)
 7.   Final driven shaft thrust clearance too large    7.   Replace thrust washer(s)
Problem: Engine idles poorly
Condition                                             Remedy
 1.   Valve clearance out of adjustment                1.   Adjust clearance
 2.   Valve seating poor                               2.   Replace - service seats - valves
 3.   Valve guides defective                           3.   Replace cylinder head
 4.   Rocker arms - arm shaft worn                     4.   Replace arms - shafts
 5.   Magneto defective                                5.   Replace magneto
 6.   CDI unit defective                               6.   Replace CDI unit
 7.   Spark plug fouled - gap too wide                 7.   Adjust gap - replace plug
 8.   Ignition coil defective                          8.   Replace ignition coil
 9.   Float out of adjustment                          9.   Adjust float height
10.   Jets obstructed                                 10.   Clean jets
11.   Pilot screw setting improper                    11.   Adjust pilot screw
12.   Fuel injector obstructed                        12.   Replace fuel injector




                                                                                               3-5