dink 50 125 1 Manuel atelier : Page 313

          14.HANDLEBAR/FRONT WHEEL/FRONTBRAKE/
   FRONT SHOCK ABSORBER/STEERING STEM                                                 DINK 50/125



 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
 · Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
   shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
   prevent the motorcycle from falling down.
 · During servicing, keep oil or grease off the brake pads and brake disk.

 SPECIFICATIONS                                                                Unit: mm (in)
                Item                            Standard                      Service Limit
 Axle shaft runout                                                         0.2 (0.008)
                             Radial                                        2 (0.08)
 Front wheel rim runout
                             Axial                                         2 (0.08)
 Brake disk thickness               3.54.2 (0.140.168)                     3 (0.12)
 Brake disk runout                                                         0.3 (0.012)
 Brake master cylinder I.D.         12.712.74 (0.5080.5096)                12.75 (0.51)
 Brake master cylinder piston O.D. 12.6512.68 (0.5060.5072)                12.64 (0.5056)
 Brake caliper piston O.D.          25.3325.36 (1.01321.0144)              25.3 (1.012)
 Brake caliper cylinder I.D.        25.425.45 (1.0161.018)                 25.45 (1.018)

 TORQUE VALUES
 Handlebar lock nut                      45 N·m (4.5 kgf·m, 32 lbf·ft)
 Steering stem lock nut                  80 N·m (8 kgf·m, 58 lbf·ft)
 Steering stem pinch bolt                32 N·m (3.2 kgf·m, 23 lbf·ft)
 Front axle nut                          60 N·m (6 kgf·m, 43 lbf·ft)
 Master cylinder reservoir cover screw   2 N·m (0.2 kgf·m, 1.4 lbf·ft)
 Master cylinder holder bolt             12 N·m (1.2 kgf·m, 9 lbf·ft)
 Brake lever pivot bolt                  2 N·m (0.2 kgf·m, 1.4 lbf·ft)
 Brake lever pivot nut                   10 N·m (1 kgf·m, 7.2 lbf·ft)
 Brake light switch screw                1 N·m (0.1 kgf·m, 0.7 lbf·ft)
 Brake caliper mounting bolt             27 N·m (2.7 kgf·m, 19 lbf·ft)
                                         ALOC bolt: replace with a new one.
 Brake caliper bleed screw               6 N·m (0.6 kgf·m, 4.3 lbf·ft)
 Brake pad pin                           18 N·m (1.8 kgf·m, 13 lbf·ft)
 Brake hose oil bolt                     35 N·m (3.5 kgf·m, 25 lbf·ft)




 SPECIAL TOOLS
 Lock nut wrench                A120F00002
 Oil seal and bearing installer A120E00014
 Bearing piller                 A120E00037


                                                                                          14-2