new pulsar 125 Manuel atelier : Page 94

          10.CRANKCASE/CRANKSHAFT/TRANS-
   MISSION SYSTEM/STARTER SPINDLE                          Pulsar   CK   125

                                                  Main Shaft   Countershaft
 TRANSMISSION GEARS/
 CRANKSHAFT REMOVAL
 Remove the transmission main shaft and
 countershaft from the right crankcase.
 When removing, the transmission gears
   must be removed as a set.
 Remove the crankshaft.


 Disassemble the main shaft and countershaft.




 GEAR/SHAFT COLLAR INSPECTION
 Check each gear and gear teeth for wear,
 damage, or poor lubrication.
 Measure each gear I.D.
 Service Limits:
 Main shaft 4th/5th gear: 20.061mm replace
                          if over
 Countershaft 3rd gear: 20.061mm replace if
                        over



 Measure each shaft collar I.D.
 Service Limits:
 Countershaft starter idle gear: 16.85mm
                                replace if over
 Countershaft 1st gear: 16.85mm replace if
                        over

 Measure each shaft collar O.D.
 Service Limits:
 Countershaft starter idle gear: 19.55mm
                                replace if
                                below
 Countershaft 1st gear: 19.0mm replace if below


                                                                Shaft Collar

10-5