5. ENGINE REMOVAL/INSTALLATION Pulsar CK 125 Upper Bracket Bolt Remove the four front engine bracket lock nuts and take out the four bolts to remove the engine bracket. Remove the engine upper bracket nut and bolt. Front Engine Bracket Bolts Rear End Bolts Remove the two lock nuts attaching the engine rear end. First remove the upper bolt to tilt the engine forward. Then, remove the lower bolt and slightly tilt the engine to the left while removing it from the right. ENGINE INSTALLATION Install the engine in the reverse order of removal. Install the engine to its original position with a jack or other adjustable support. · When installing the engine, do not damage the bolt threads and route the wires and cables properly. · Install the gear shift pedal by aligning the punch mark on the pedal with that on the spindle. · Fill the crankcase to the proper level with the recommended engine oil. · After installation, perform the following inspections and adjustments: 1. Throttle operation 2. Clutch lever free play adjustment 3. Drive chain adjustment 5-3