17. STARTING SYSTEM Pulsar CK 125 Check if the bearing in the rear cover turns Rear Cover freely and has no excessive play. Replace if necessary. Bearing Washers Rear Cover ASSEMBLY First remove the brush springs and then install the brushes onto the brush holders. Insert the commutator into the starter motor housing. Be careful not to damage the brush and commutator contacting surfaces. Apply a thin coat of grease to the rear cover bearing and then install the washers and rear cover. O-rings Brush Install the brush springs. Make sure that the brushes move freely after installation. Apply a thin coat of grease to the front cover Spring oil seal and bearing. Install the O-ring and front cover onto the Punch Marks motor body. · Be careful not to damage the oil seal. · The punch marks on the front and rear covers must be aligned with that on the housing. Tighten the starter motor case bolts. Torque: 0.30.4kg-m After assembly, check the starter motor for proper operation. Punch Marks O-ring 17-4