Suspension Front A-Arms NOTE: Critical torque specifications are located REMOVING in Section 1. 1. Secure the ATV on a support stand to elevate the front wheels; then remove the wheels. Shock Absorbers ! WARNING Make sure the ATV is solidly supported on the sup- port stand to avoid injury. REMOVING 2. Remove the cotter pin from the nut. Discard the 1. Secure the ATV on a support stand to elevate the cotter pin. wheels and to release load on the suspension. 3. Remove the nut securing the hub. ! WARNING 4. Remove the brake caliper. Account for two cap Make sure the ATV is solidly supported on the sup- screws. port stand to avoid injury. 2. Remove the two cap screws and nuts securing each front shock absorber to the frame and the upper A-arm. Account for bushings and sleeves from each. ! CAUTION Additional support stands are necessary to support the rear axle when the shock absorbers are removed or damage may occur. 3. Remove the two cap screws and nut securing each rear shock absorber to the frame and lower A-arm. KC187A Account for bushings and sleeves from each. 5. Remove the hub assembly. NOTE: The shock absorbers are not serviceable 6. Remove the cap screws securing the ball joints to components. If leaking, dented, or there are miss- the knuckle. ing or broken parts, the shock absorber assembly must be replaced. ! CAUTION INSTALLING Support the knuckle when removing the cap screws or damage to the threads will occur. 1. Place bushings and sleeves (where appropriate) into shock eyelet; then install shock with cap screws and nuts. Tighten all nuts to 35 ft-lb. ! CAUTION Do not tighten the nuts beyond the 35 ft-lb specifica- tion or the shock eyelet or mount WILL be damaged. 2. Remove the ATV from the support stand. KC313A 7. Tap the ball joints out of the knuckle; then free the knuckle from the axle and swing out of the way. 7-2