Installing Valves 1. Apply grease to the inside surface of the valve seals; then place a lower spring seat and valve guide seal over each valve guide. CC131D 3. Push the valve from side to side; then from top to bottom. 4. Maximum "wobble" deflection must not exceed specifications. CC144D Measuring Valve Guide 2. Insert each valve into its original valve location. (Inside Diameter) 1. Insert a snap gauge 1/2 way down into each valve 3. Install the valve springs with the painted end of the spring facing away from the cylinder head. 3 guide bore; then remove the gauge and measure it NOTE: If the paint is not visible, install the ends with a micrometer. of the springs with the closest wound coils toward 2. Acceptable inside diameter range must be within the head. specifications. 3. If a valve guide is out of tolerance, the cylinder head must be replaced. Servicing Valves/Valve Guides/Valve Seats If valves, valve guides, or valve seats require servicing or replacement, Arctic Cat recommends that the com- ponents be taken to a qualified machine shop for ser- vicing. ! CAUTION ATV-1011A If valves are discolored or pitted or if the seating surface is worn, the valve must be replaced. Do not 4. Place a spring retainer over the valve springs; then attempt to grind the valves or severe engine damage using the valve spring compressor, compress the valve springs and install the valve keepers. may occur. Measuring Rocker Arm (Inside Diameter) 1. Using a dial calipers, measure the inside diameter of the rocker arm. 2. Acceptable inside diameter range must be within specifications. Measuring Rocker Arm Shaft (Outside Diameter) 1. Using a micrometer, measure the outside diameter CC994 of the rocker arm shaft. 2. Acceptable outside diameter range must be within specifications. 3-15