new pulsar 125 Manuel atelier : Page 81

          9. CLUTCH/GEAR SHIFT MECHANISM                                                                          Pulsar      CK   125


 SERVICE INFORMATION.....................................................................................................9-1

 TROUBLESHOOTING............................................................................................................9-2

 RIGHT CRANKCASE COVER REMOVAL..........................................................................9-3

 CLUTCH REMOVAL..............................................................................................................9-3

 RIGHT CRANKCASE COVER INSTALLATION.................................................................9-8



 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
 · The clutch and gear shift mechanism can be serviced in the frame.
 · Install the clutch plates in the same chamfer direction.
 · Install the thrust washer with the chamfer facing up and the flat facing down.



 SPECIFICATIONS
                    Item                                       Standard (mm)                 Service Limit (mm)
  Clutch spring free length                                         35.5                            34.2
  Clutch friction disk thickness                                  2.93.0                             2.6
  Clutch plate bending                                             00.1                              0.2
  Clutch outer I.D.                                             111111.5                            112.5
                                             O.D.              11.9511.99                           11.91
  Clutch outer guide
                                             I.D.                  55.1                              5.5



 TORQUE VALUES
 Clutch center lock bolt                    0.81.2kg-m




9-1