UXV 500 PREFACE This Service Manual describes the TABLE OF CONTENTS technical features and servicing procedures for the UXV 500. GENERAL INFORMATION 1 Section 1 contains the precautions for FRAME COVERS /EXHAUST MUFFLER 2 all operations stated in this manual. INSPECTION/ADJUSTMENT 3 Read them carefully before any operation is started. LUBRICATION SYSTEM 4 FUEL SYSTEM 5 Section 2 is the removal/installation COOLING SYSTEM 6 procedures for the frame covers which are subject to higher removal/installation ENGINE REMOVAL 7 frequency during maintenance and ENGINE CYLINDER HEAD/VALVES 8 servicing operations. CYLINDER/PISTON 9 Section 3 describes the inspection/ DRIVE PULLEY/DRIVEN PULLEY/ adjustment procedures, safety rules and 10 CLUTCH service information for each part, starting from periodic maintenance. FINAL REDUCTION/ 11 TRANSMISSION SYSTEM Sections 4 through 12 give instructions LEFT CRANKCASE/CRANKSHAFT/ 12 for disassembly, assembly and adjustment BALANCE SHAFT of engine parts. Section 13 through 16 is DRIVE TRAIN 13 the removal/ installation of chassis. Section 17 through 21 states the testing FRONT WHEEL/FRONT SUSPENSION/ 14 CHASSIS and measuring methods of electrical STTEERING SYSTEM equipment. REAR WHEEL/AXLE/SHOCK 15 ABSORBER/SWING ARM Most sections start with an assembly or BRAKE SYSTEM 16 system illustration and troubleshooting BATTERY/CHARGING SYSTEM 17 EQUIPMENT ELECTRICAL for the section. The subsequent pages give IGNITION SYSTEM 18 detailed procedures for the section. STARTER SYSTEM 19 The information and contents included in LIGHTS/ SWITCHES 20 this manual may be different from the WIRING DIAGRAMS 21 vehicle in case specifications are changed. KYMCO reserves the right to make changes at any time without notice and without incurring any obligation. KWANG YANG MOTOR CO., LTD. Quality Technology Division Overseas Service Department