8. CYLINDER HEAD/VALVES UXV 500 INSPECTION Valve /Valve guide Inspect each valve for bending, burning, scratches or abnormal stem wear. If any defects are found, replace the valve with a new one. Check valve movement in the guide. Measure each valve stem O.D. Measure each valve guide I.D. Subtract each valve stem O.D. from the corresponding guide I.D. to obtain the stem- to-guide clearance. Service limits: IN: 0.08 mm (0.0032 in) EX: 0.1 mm (0.004 in) If the stem-to-guide clearance exceeds the service limits, replace the cylinder head is necessary. Cylinder head Check the spark plug hole and valve areas for cracks. Check the cylinder head for warpage with a straight edge and feeler gauge. Service Limit: 0.05 mm (0.002 in) Valve spring Measure the free length of the inner and outer valve springs. Service Limit: Inner: 33.4 mm (1.336 in) Outer: 38 mm (1.52 in) 8-25