Electrical System RPM Limiter NOTE: The ATV is equipped with a CDI that This section has been organized into sub-sections which show procedures for the complete servicing of retards ignition timing when maximum RPM is the KYMCO ATV electrical system. approached. When the RPM limiter is activated, it could be misinterpreted as a high-speed misfire. NOTE: Some photographs and illustrations used in this section are used for clarity purposes only and are not designed to depict actual conditions. Testing Electrical SPECIAL TOOLS Components A number of special tools must be available to the technician when performing service procedures in this section. All of the electrical tests should be made using the Fluke Model 73 Multimeter and when testing peak Description p/n voltage, the Peak Voltage Reading Adapter must be used. If any other type of meter is used, readings may Fluke Model 73 Multimeter vary due to internal circuitry. When troubleshooting a MaxiClips specific component, always verify first that the fuse(s) are good, that the bulb(s) are good, that the connec- Peak Voltage Reading Adapter tions are clean and tight, that the battery is fully charged, and that all appropriate switches are acti- Test Plug/Error Code List Kit vated. NOTE: Special tools are available from the NOTE: For absolute accuracy, all tests should be KYMCO Spare Parts Department. made at room temperature of 68° F. Specifications Accessory Receptacle/Connector Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR8E NOTE: This test procedure is for either the recep- Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) tacle or the connector. Spark Plug Cap 4000-6000 ohms Ignition Coil (primary) Less than 1 ohm VOLTAGE Resistance (terminal to terminal) (secondary) 2900-3400 ohms (high tension - plug cap removed - to ground) 1. Turn the ignition switch to the ON position; then set the meter selector to the DC Voltage position. Ignition Coil (primary/CDI) 250-375 DC volts Peak Voltage (black/yellow to black) 2. Connect the red tester lead to the red wire; then Stator Coil (trigger) 90-110 ohms (green/white to connect the black tester lead to ground. Resistance (charging) blue/yellow) Less than 1 ohm (yellow to yellow) Peak Voltage (trigger) 7.8-9.3 volts (green to blue) 3. The meter must show battery voltage. AC Generator (no load) 60 AC volts @ 3000 RPM NOTE: If the meter shows no battery voltage, Output (black to black) troubleshoot the battery, fuse, receptacle, connec- Generator Output (approx) 220W @ 5000 RPM tor, or the main wiring harness. Battery For battery related information, see Section 2. 5-2