7. Inspect the handlebar tube for cracks, wear, or 4. Place the handlebar and caps in place on the steer- unusual bends. ing post and with the handlebar correctly posi- tioned, tighten the cap screws to 20 ft-lb. 8. Inspect the handlebar grips for damage or wear. INSTALLING 1. Install the steering post into the frame and secure the lower end in the bearing with a flat washer and cap screw. Tighten to 40 ft-lb. KC0058 5. Install the steering post cover; then install the front body panel/fender (see Front Body Panel/Fender in this section). KC184B Handlebar Grip 2. Apply grease to the inner and outer housings of the upper steering post support; then with the housing cap in place, secure with the cap screws. Tighten to 20 ft-lb. REMOVING 1. Loosen but do not remove the cap screws in the end of the handlebar; then tap lightly on the head to dislodge the handlebar plug. KC307A 3. Using red Loctite #271 on the threads, install the 8 tie rod ends into the lower steering post arm and tighten to 30 ft-lb; then install new cotter pins. KC310 KC184A KC309A 2. Grasp the end and remove the cap screw, plug, and end cap. 8-3