5. ENGINE REMOVAL/INSTALLATION K-PIPE 125 Remove the gear shift lever bolt and gear shaft lever. Remove the two bolts attaching the left rear crankcase cover and remove the rear crankcase cover. Rear crankcase cover Bolt Remove the two bolts attaching the drive Set Plate Drive Chain gear set plate and the set plate. Remove the drive gear and chain. Remove the engine hanger nuts and pull out the engine hanger bolts. Remove the engine. ENGINE INSTALLATION Bolts Drive Gear Install the engine in the reverse order of removal. Install the engine to its original position with a jack or other adjustable support. · When installing the engine, do not damage the bolt threads and route the wires and cables properly. · Install the gear shift pedal by aligning the punch mark on the pedal with that on the spindle. · Fill the crankcase to the proper level with the recommended engine oil. · After installation, perform the following inspections and adjustments: 1. Throttle operation 2. Clutch lever free play adjustment 3. Drive chain adjustment 5-3