9. CLUTCH/GEAR SHIFT MECHANISM Pulsar CK 125
Clutch Outer Thrust Washer
Remove the thrust washer, clutch outer and
outer guide.
INSPECTION
CLUTCH TENSION SPRING
Measure each clutch tension spring free
length.
Service Limit: 34.20mm
Replace the spring with a new one if it is
shorter than the service limit.
Vernier Caliper
CLUTCH FRICTION DISK
Measure each clutch friction disk thickness.
Service Limit: 2.6mm
Clutch Friction Disk
CLUTCH PLATE
Measure each clutch plate bending using a
feeler gauge.
Service Limit: 0.20mm
Clutch Plate Feeler Gauge
9-4