3. INSPECTION/ADJUSTMENT ATV 300/250
ENGINE OIL REPLACEMENT AND
OIL FILTER CLEANING
Place the machine on a level place.
Warm up the engine for several minutes and
stop it.
Place a container under the engine.
Remove the oil fill cap and oil filter cap to
drain the oil.
Clean the oil strainer with solvent.
Inspect the O-ring and replace if damaged. Oil Filter Cap
Reinstall the O-ring, oil strainer,
compression spring and oil filter cap. Compression Spring O-ring
Tighten the oil filter cap to specification.
Torque: 1.5 kgf-m (15 N-m, 11 lbf-ft)
Fill the engine with oil and install the oil fill
cap.
Oil Capacity:
At disassembly:
1.6 liter (1.4 lmp qt, 1.7 Us qt)
At change: 1.4 liter (1.23 lmp qt, 1.48 Us
qt)
Oil Strainer Oil Filter Cap
Oil Filler Bolt
TRANSMISSION OIL
REPLACEMENT
Place the machine on a level place.
Place a container under the engine.
Remove the oil filler bolt and drain plug to
drain the oil.
Reinstall the drain plug and tighten to
specification.
Torque: 2 kgf-m (20 N-m, 15 lbf-ft)
Fill the engine with oil and install the oil
filler bolt. Drain Plug
Oil Capacity:
At disassembly:
400 cc (0.35 lmp qt, 0.42 Us qt)
At change: 300 cc (0.26 lmp qt, 0.32 Us qt)
Start the engine and warm up for a few
minutes. While warming up, check for oil
leakage. If oil leakage is found, stop the
engine immediately and check for the cause.
Make sure that the sealing washer is in
good condition.
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