13. STEERINGHANDLEBAR/FRONTWHEEL/FRONT
BRAKE/FRONTSHOCKABSORBER/FRONTFORK
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
· During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Axle shaft runout 0.2
Radial 2.0
Front wheel rim runout
Axial 2.0
Front brake pad thickness 4.0 2.0
Front shock absorber spring free length 240.6 233
Brake disk thickness 3.84.2 3.0
Brake disk runout 0.30
Brake master cylinder I.D. 12.70012.743 12.755
Brake master cylinder piston O.D. 12.65712.684 12.645
Brake caliper piston O.D. 25.33525.368 25.30
Brake caliper cylinder I.D. 25.40025.45 25.45
TORQUE VALUES
Steering stem lock nut 8.012.0kg-m
Steering top cone race 0.51.3kg-m
Front shock absorber bolt 2.02.5kg-m
Front axle nut 4.55.0kg-m
Brake caliper bolt 2.53.5kg-m
SPECIAL TOOLS
Lock nut wrench
Front shock absorber compressor
Ball race remover
Driver handle
Outer driver, 37x40mm
Pilot, 12mm
Bearing remover
Bearing remover head, 12mm
13-2