people 250 Manuel atelier : Page 93

          8. DRIVE AND DRIVEN PULLEYS/
  V-BELT                                                                   PEOPLE 250


 SERVICE INFORMATION

 GENERAL INSTRUCTIONS
 · The drive pulley, clutch and driven pulley can be serviced with the engine installed.
 · Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
   them to minimize the slipping of drive belt and drive pulley.

 SPECIFICATIONS
                    Item                        Standard (mm)           Service Limit (mm)
 Movable driven face bushing I.D.               40.00040.025                   40.06
 Driven face collar O.D.                        39.96539.955                   39.85
 Drive belt width                                 23.624.4                      22.0
 Clutch lining thickness                         3.9634.037                      2.0
 Clutch outer I.D.                               153.0153.2                    153.5
 Weight roller O.D                               22.9223.08                     22.0
 Drive pulley collar O.D.                       26.96026.974                   26.90

 TORQUE VALUES
 Drive face nut             88.298N-m
 Clutch outer nut           49.058.8N-m
 Clutch drive plate nut     49.058.8N-m

 SPECIAL TOOLS
 Universal holder               E017
 Clutch spring compressor       E034


 TROUBLESHOOTING
 Engine starts but motorcycle won`t move           Lack of power
 · Worn drive belt                                 · Worn drive belt
 · Broken ramp plate                               · Weak driven face spring
 · Worn or damaged clutch lining                   · Worn weight roller
 · Broken driven face spring                       · Faulty driven face

 Engine stalls or motorcycle creeps
 · Broken clutch weight spring




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