9. DRIVE AND DRIVEN PULLEYS Mongoose/KXR 90/50
Install the damper rubbers on the drive plate
pins.
Install the clutch weights/shoes and clutch
springs.
Set the circlips in the groove.
Clean the driven pulley faces and remove any
grease from them.
Install the oil seal onto the moveable driven
face.
Apply grease onto the Oil seal and install
them onto the moveable driven face.
Install the movable driven face onto the
driven face.
Apply grease to the guide rollers and guide
roller pins and then install them into the holes
of the driven face.
Install the seal collar.
Remove any excessive grease.
Be sure to clean the driven face off any
grease.
Driven Pulley Spring Nut
Set the driven pulley assembly, collar (OFF
ROAD), driven face spring and clutch
assembly onto the clutch spring compressor.
Align the flat surface of the driven face
with the flat on the clutch drive plate.
Compress the clutch spring compressor and
install the drive plate nut.
Set the clutch spring compressor in a vise and
tighten the drive plate nut to the specified Collar (OFF ROAD) Clutch
torque.
Torque: 5.06.0kgf-m
Lock Nut Wrench, 39mm
Be sure to use a clutch spring
compressor to avoid spring damage.
Special
Clutch Spring Compressor E027
Clutch Spring Compressor
9-14
4.7 / 5